Laser induced breakdown spectroscopy for in-situ multielemental analysis during additive manufacturing process

Abstract

A feasibility of real-time quantitative multielemental analysis during parts growth by additive manufacturing technology has been demonstrating for the first time using laser induced breakdown spectroscopy (LIBS). A low weight and compact LIBS probe was developed to equip the laser cladding head installed at six axis industrial robot. LIBS quantitative analysis of key components (carbon and tungsten) has been demonstrated in real-time conditions during synthesis of high wear resistant coatings of nickel alloy reinforced with tungsten carbide particles. Hot solidified clad as well as a melt pool surface was sampled by LIBS probe but better analytical results were achieved for the latter case due to low partial sinking of heavy tungsten carbide particles in nickel matrix. LIBS system was calibrated for quantitative measurements by offline analysis with energy dispersive X-ray spectrometry (EDX). We didn’t observe any impact of laser ablation (LIBS sampling) on clad dimensions even when LIBS probe ablated melt pool. LIBS system was capable to quantify concentrations for both light (carbon, silicon) and heavy (nickel, tungsten, chromium, etc.) elements at frequency of 10 Hz. A good correspondence was achieved between online LIBS measurements and offline analysis opens wide perspectives for LIBS technique as a powerful tool for controlling process of parts growth by additive manufacturing