Laser-Fabricated Micro-Dimples for Improving Frictional Property of SKH51 Tool Steel Surfaces

Abstract

Friction involved in metal-forming processes typically leads to the wear of tool and die surfaces, and in turn shortens the tool’s service life. A thriving need for reducing surface friction requires the tool surface to be modified. This paper presents the surface modification of SKH51 tool steel, on which the hexagonal array of micro-dimples is fabricated by a nanosecond pulse laser. Using the average laser power of 25 W can create decent dimples for trapping lubricant and enabling hydraulic pressure at the surfaces in contact. The effect of dimple density and sliding speed on the coefficient of friction was examined in this study through the pin-on-disc test, in which a stainless steel pin was applied against the tool steel disc with a constant load. The laser-textured tool steel surface with a dimple density of 35% had a friction coefficient of 0.087, which was lower than that of the untextured surface by 12.6% when using a sliding speed of 15 cm/s. In addition to friction reduction, there was no substantial wear found on the laser-textured surface compared to the untextured sample. The findings of this study can be a processing guideline and benefit the treatment of tool and die surfaces for friction and wear reduction in metal-forming and related processes.