Abstract

A new laser differential confocal radius measurement (DCRM) is proposed for high precision measurement of radius. Based on the property of an axial intensity curve that the absolute zero precisely corresponds to the focus of the objective in a differential confocal system (DCS), DCRM uses the zero point of the DCS axial intensity curve to precisely identify the cat's-eye and confocal positions of the test lens, and measures the accurate distance between the two positions to achieve the high-precision measurement of radius of curvature (ROC). In comparison with the existing measurement methods, DCRM proposed has a high measurement precision, a strong environmental anti-interference capability and a low cost. The theoretical analyses and preliminary experimental results indicate that DCRM has a relative measurement error of better than 5 ppm.

Highlights

  • Sphere component is widely used in precise optical systems as the most essential optical component, such as violet lithography, astronomical telescope and laser fusion program

  • FMI is the most well-known method used for the radius of curvature (ROC) accurate measurement, which uses the interference fringe to identify the cat’s eye and confocal positions, and measures the accurate distance between the two positions to obtain the ROC

  • differential confocal radius measurement (DCRM) is easy to be combined with a pupil filter and it can shorten the focal-depth to further improve the accuracy of the identifications at the cat'seye and confocal positions [12]

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Summary

Introduction

Sphere component is widely used in precise optical systems as the most essential optical component, such as violet lithography, astronomical telescope and laser fusion program. FMI is the most well-known method used for the ROC accurate measurement, which uses the interference fringe to identify the cat’s eye and confocal positions, and measures the accurate distance between the two positions to obtain the ROC. 1) It is difficult for the measurement beam to converge to a point due to the diffraction and the focaldepth restricts the accuracy of identification at the cat's-eye and confocal positions. To improve the anti-interference capability, the instantaneous phase shifting interferometry was developed, but it is expensive and complex. A low-cost, compact laser differential confocal radius measurement (DCRM) is proposed, which has a high accuracy of the identifications at cat's-eye and confocal points and a stronger anti-interference capability by using the differential confocal intensity detection [10,11]. DCRM is easy to be combined with a pupil filter and it can shorten the focal-depth to further improve the accuracy of the identifications at the cat'seye and confocal positions [12]

DCRM principle
DCRM system using virtual pinhole for tracking
VPH size
VPH offset
Illumination collimation system
Nonlinear calibration of CCD detectors
Adjustment and correction of axial alignment errors
Measurement errors
Distance measurement error σL
Null error σz
Figure error σfigure
Synthesis error
Experiment setup
Experiment
Conclusions
Full Text
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