Abstract

Green and eco-friendly geopolymers with high thermal/acid resistance represent potential candidates for the replacement of traditional Portland cement in construction, as well as many other applications; however, the intrinsic brittleness and low toughness typical of ceramic hinders widespread adoption of this material in various applications. In this work, we fabricated a new type of geopolymer composites by impregnated with interface engineered 3D skeleton resembling the lotus root structure. Highly porous melamine foam was selected as the 3D skeleton and its interior surface was coated with elastomeric polydimethylsiloxane–polyurea block copolymer. Under loading, the interfacial elastomer could deform and absorb large amount of energy concurrently with crack deflection of melamine foam and delamination of interfaces, thus the toughness was substantially improved as results indicated a transition of fracture behavior from brittle failure mode to a more ductile one. With as low as 2.5 wt % elastomer, the...

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