Large-Eddy Simulation of turbulent thermal flow mixing in a vertical T-Junction configuration

Abstract

Turbulent mixing of warm and cold water streams within a vertical T-junction configuration of a nuclear power plant piping system causes near-wall temperature fluctuations which may lead to High-Cycle Thermal Fatigue (HCTF) failure of the wall material. To predict frequency and amplitude of such temperature fluctuations accurately the method of Large-Eddy Simulation (LES) in the numerical simulation code OpenFOAM is used. As an experimental test case, the turbulent mixing experiment of Kamide et al. [1], where a vertical branch pipe with a cold water stream is connected from below to a horizontal main pipe with a warm water stream to form a vertical T-junction configuration. From the various observed flow patterns, the temperature and velocity data of the ‘wall jet’ are chosen as a reference because it is known to have the highest potential for thermal fatigue. Incomplete mixing and an instability associated with large turbulent structures near the junction region lead to significant temperature fluctuations close to the wall before a vertical thermal stratification further downstream stabilizes the flow. The highest near-wall fluctuation amplitudes are 26% of the temperature difference between the streams. A spectral peak occurs at a Strouhal number of 0.2. The results of the simulations demonstrate, that the mean velocity and temperature profiles of the experiments are well captured, whereas the root-mean-square (RMS) temperature fluctuations deviate from the measurements in some cases, in particular when coarse grids are used. In order to find a lower limit for the required spatial resolution three different numerical meshes with a variable number of cells up to 28 × 106 are investigated. The results demonstrate that with a sufficient mesh resolution the velocity and temperature distributions as well as the spectral peak can be simulated with good agreement to the experimental data.