Abstract

The cavitation phenomenon has a strong influence on the internal flow and spray development in diesel injector nozzles. Despite its importance, there are many aspects which still remain unclear, especially for partial needle lifts when the injector is in the opening and closing phases. For that reason, the current paper is focused on the influence of the needle lift on the internal flow in a diesel nozzle. This study was carried out with three-dimensional simulations at a high injection pressure (160 MPa) using a homogeneous equilibrium model implemented in OpenFOAM to model the cavitation phenomenon. The nozzle was simulated with large-eddy simulation methods at six different needle lifts (10 μm, 30 μm, 50 μm, 75 μm, 100 μm and 250 μm), providing relevant information about the evolution of the internal flow, the turbulence development (the vorticity, the turbulence–cavitation interaction and the turbulent structures) and the flow characteristics in the nozzle outlet (the mass flow, the momentum flux and the effective velocity) with the needle position.

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