Laboratory simulated slipstream testing of novel sulfur removal processes for gasification application

Abstract

The Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT) project is investigating an Early Entrance Coproduction Plant (EECP) concept to evaluate integrated electrical power generation and methanol production from coal and other carbonaceous feedstocks. Research, development and testing (RD&T) that is currently being conducted under the project is evaluating cost effective process systems for removing contaminants, particularly sulfur species, from the generated gas which contains mainly synthesis gas (syngas), CO 2 and steam at concentrations acceptable for the methanol synthesis catalyst. The RD&T includes laboratory testing followed by bench-scale and field testing at the SG Solutions Gasification Plant located in West Terre Haute, Indiana. Actual synthesis gas produced by the plant was utilized at system pressure and temperature for bench-scale field testing. ConocoPhillips Company (COP) developed a sulfur removal technology based on a novel, regenerable sorbent – S Zorb™ – to remove sulfur contaminants from gasoline at high temperatures. The sorbent was evaluated for its sulfur removal performance from the generated syngas especially in the presence of other components such as water and CO 2 which often cause sorbent performance to decline over time. This publication also evaluates the performance of a regenerable activated carbon system developed by Nucon International, Inc. in polishing industrial gas stream by removing sulfur species to parts-per-billion (ppb) levels.