Abstract

In multiunit industrial plant-wide processes (MIPPs), data-driven distributed process monitoring methods have played an important role in ensuring process safety and reliability. However, the existing studies fail to leverage the relational knowledge about the underlying process structure of MIPPs, which may lead to inaccurate process modeling and degradation of the monitoring performance. To tackle these issues, this work proposes a novel knowledge-enhanced distributed graph autoencoder (KDGAE) for plant-wide process monitoring. Firstly, a posterior graph structure learning module (PGSL) is designed for relational knowledge discovery, which explicitly characterizes the dependencies between operation units in MIPPs into a directed graph. Prior knowledge is introduced into PGSL as a learning bias that steers the posterior graph to adhere to the underlying physics. Then, a novel distributed graph autoencoder (DGAE) is developed to encode both the local information within each unit and the global information between units for distributed process monitoring. The discovered posterior knowledge is embedded as a relational inductive bias in DGAE to enhance the capability of unsupervised representation learning, thereby improving the monitoring performance. Finally, the effectiveness of the proposed method is demonstrated through the Tennessee Eastman process and a real-world air separation process.

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