Kinetics of two-step methanol synthesis in the slurry phase

Abstract

The carbonylation of methanol using potassium methoxide catalyst and hydrogenolysis of methyl formate using a copper-chromite catalyst (39% Cu; 37% Cr and 3% Mn) were studied in the temperature ranges of 60–110°C and 100–140°C and pressure ranges of 25–65 and 30–60 bar respectively in a mechanically agitated reactor. Kinetic rate expressions are presented for both reactions. The carbonylation reaction was found to be rapid and limited by equilibrium at the conditions studied. The apparent activation energy for the carbonylation was found to be 67.7 ± 1.5 kJ/mol. CO 2 reacts with the potassium methoxide catalyst and stops the reaction. The hydrogenolysis reaction was found to be slow at the studied conditions with an apparent activation energy of 69.8 ± 2.0 kJ/mol. CO inhibited the hydrogenolysis reaction over the copper-chromite catalyst used. CO 2 poisoned the copper-chromite catalyst. A Langmuir-Hinshelwood type rate model was used to fit the experimental data. A brief discussion of the feasibility of the two-step methanol synthesis in a single stage reactor is given. The data would be useful for evaluating the possibility of synthesizing methanol from H 2 and CO using these reactions either in two separate reactors or concurrently in one reactor.