Kinetics and Mechanism of Poly(3-hexylthiophene) Crystallization in Solution under Shear Flow

Abstract

The morphology of poly (3-hexylthiophene) (P3HT) in its liquid phase and its manipulation via flow-induced solution crystallization and its crystallization kinetics was studied to determine its mechanism. Shear flow-induced ordering of semiconducting P3HT, which generates more perfect crystal structures than quiescent methods, is elucidated using in situ rheo-SANS and rheo-SALS measurements, and an Avrami analysis is performed. Characteristic lengths of P3HT crystals were measured as a function of time, and 3-D networks of percolated P3HT fibril crystals were determined by measuring the apparent fractal, ∼2.6, by fitting the rheo-SANS data with a power law function. Additionally, UV–vis and DSC results revealed a process of P3HT crystal perfection determined by following the evolution of absorption peak characteristics of pi–pi stacking at 600 nm and the melting peaks as they shifted and narrowed with respect to increasing shear time. The Avrami exponent, m, reached a maximum value of 2 indicating homogeneous nucleation of P3HT macromolecules that allowed one-dimensional fibril crystal growth and was limited by contact time between the P3HT molecules rather than the diffusion of P3HT chains and this is attributed to the highly directional pi–pi stacking attractions of electron pi in the thiophene rings.