Kinetics and mechanism of emulsifier‐free emulsion polymerization: Styrene/surface active ionic comonomer system

Abstract

AbstractThe emulsifier‐free emulsion polymerizations of styrene in the presence of the surface active comonomer, undecylenic isethionate sodium salt (at concentration below its critical micelle concentration), and of the initiator, potassium persulfate, indicate that the number of polymer particles and the rate of polymerization at steady state is dependent on 1‐power of the comonomer concentration and 1/2‐power of the initiator concentration. This result suggests a homogeneous nucleation mechanism by which particles are formed from coiled‐up oligomeric radical chains originally dissolved in the aqueous phase. Size distribution of the particles is rather narrow and has a uniformity very close to one (ca. 1.02) after 30% conversion. Addition of salt such as sodium sulfate to increase the ionic strength in the aqueous phase results in a formation of micelles (which can grow to become polymer particles) in addition to the formation of polymer particles through the homogeneous nucleation mechanism. Variation of the ionic strength leads to a variation in the number of polymer particles due to a competition between these two nucleation mechanisms and gives a minimum of the number of polymer particles and a maximum of the average particle diameter.