Kinetic and Spectroscopic Studies of Methyl Ester Promoted Methanol Dehydration to Dimethyl Ether on ZSM-5 Zeolite

Abstract

Methyl carboxylate esters have been shown to be potent promoters of low-temperature methanol dehydration to dimethyl ether (DME) using various zeolite catalysts. In the present work, catalytic kinetic studies, in-situ Fourier-transform infrared spectroscopy (FT-IR) and solid-state nuclear magnetic resonance spectroscopy (NMR) techniques were used to elucidate the promotional mechanism of methyl carboxylate esters on methanol dehydration to DME, using the medium pore zeolite H-ZSM-5 (MFI) as the catalyst. Kinetic studies were performed using the very potent methyl n-hexanoate promoter. The DME yield was dependent on both the methanol and methyl n-hexanoate partial pressures across the temperature ranges used in this study (110 to 130 °C). This is consistent with the promoted reaction being a bimolecular reaction between methanol and ester species adsorbed at the catalyst active sites, via an SN2 type reaction, as previously postulated. The in-situ FT-IR studies reveal that the Brønsted acid (BA) sites on H-ZSM-5 were very rapidly titrated by ester carbonyl group adsorption and bonded more strongly with esters than with methanol. Upon methanol addition, an even lower DME formation temperature (30 °C) was observed with methyl n-hexanoate pretreated H-ZSM-5 samples in the in-situ NMR studies, further confirming the strong promotion of this methyl ester on methanol dehydration to DME. The adsorption and reactivity of different methyl esters on H-ZSM-5 indicates that while methyl formate more easily dissociates into a surface methoxy species, [Si(OMe)Al], and carboxylic acid, it is a less potent promoter than alkyl-chain-containing methyl esters in methanol dehydration to DME, which in turn did not show this dissociative behavior in the low-temperature NMR studies. This indicates that methyl alkyl carboxylates do not need to be dissociated to a surface methoxy species to promote the methanol dehydration reaction and that a bimolecular associative mechanism plays an important role in promoting DME formation.