Abstract
The paper contains description of tool design which is used for rough polishing of balls made of brittle materials. This tool consists of top disk, which is fi-eely set on pouring bearing of the separator shaft, and a bottom disk with elastic coating. Theoretical investigations of ball kinematics have permitted to determine an angular velocity of the balls in the machining zone, value and direction oi slipping speed with respect to the tool. it has been determined that even change of the position of bail rotation instantaneous axis relative to the separator is reached at equality of angular velocities of the bottom disk and the separator. When the top disk is freely set slipping speed is equal for all the balls of the machined lot. When the top disk is stationary slipping speed is significantly increasing however its value becomes variable and depends on ball distance to separator rotation axis. The presented equations of ball dynamics in the machining zone have made it possible to detennine a cohesive force with the bottom disk, frictional forces against the top disk and separator. Recommendations on selection of machining modes at initial and final stages of ball polishing are given in the paper.
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