Joining of AlN and Al with Compositional Graded Layer by Centrifugal Mixed-Powder Method

Abstract

In this study, joining of AlN and Al with compositional graded layer is made by centrifugal mixed-powder method (CMPM). The mixed-powder of AlN particles and Al particles is inserted into a spinning mold with bulk-shaped AlN, and then molten Al is poured into the spinning mold with the mixed-powder and bulk-shaped AlN. As a result, the molten Al penetrates into the space between the mixed-powder by the centrifugal force, and at the same time, the Al particles can be melted by heat from the molten Al. Then AlN and Al can be joined with compositional graded layer after solidification. Micromechanics-based analysis is also employed to understand the thermal stress relaxation by the compositional graded layer.