Jet Fuel Desulfurization for Portable Solid Oxide Fuel Cell Applications

Abstract

Solid oxide fuel cells (SOFCs) are capable of utilizing energy-dense hydrocarbon fuels such as jet fuels for highly efficient power generation. Currently, a major challenge for using the jet fuel (e.g. JP8) in SOFC power systems is its sulfur content, which poisons the SOFC catalyst and anode. Sulfur contents in jet fuels could be as high as 3000 ppm although typical sulfur contents could be in the range from 550 and 750 ppm. The reduction of sulfur to <1 ppm is generally desired and required to ensure reliable SOFC operation. Various technologies have been developed to remove sulfur from jet fuel. However, most of these technologies are designed for large-scale desulfurization at industrial facilities or for stationary applications. Due to their complexity and substantial weight and size, these systems are not suitable for onboard integration with portable fuel cells. Therefore, our research aimed at developing a lightweight, compact desulfurization reactor for onboard applications. After several versions of improvements, including the use of selective laser sintering (SLS) 3D printing method, we have developed a miniature one-piece stainless-steel reactor which is capable of removing >99.5% sulfur in the jet fuel with the final sulfur concentrations close to a sub-ppm level. The reactor could be adapted to the desulfurization of other liquid hydrocarbon fuels such as gasoline and diesel. The reactor designs, desulfurizing materials, operation conditions and effectiveness of the technology will be discussed in this paper.