Isomorphous incorporation of tin ions into extra-large pore framework with high-stannum content as efficient Lewis acid catalyst

Abstract

Germanium-rich *CTH zeolite without organic molecules located inside pore channels experienced only partial structural collapse and subsequently repaired to high-silica structure analogous to the original topology in a short time. The surprise acid-hydrolysis process has caused a large amount of framework Ge ions were removed, giving rise to abundant hydroxyl nests. Benefiting from the unexpected variation of framework structure and chemical composition, stannosilicates Sn-*CTH with extra-large pores and various Sn loadings (Si/Sn molar ratio in the range of 30-∞) were post-prepared depending on the reaction between the added (NH4)2SnCl6 species and the formed silanol groups in the hydroxyl nests. The resultant Sn-*CTH zeolites were able to release significantly the diffusion limitations encountered by the bulky substrates and oxidants, exhibiting promising activities to catalyze the Baeyer-Villiger (B-V) oxidation of ketones with single oxidant either hydrogen peroxide (H2O2) or large-sized tert-butyl hydroperoxide (TBHP). Especially, high ε-caprolactone product selectivity was also obtained in the B-V oxidation of cyclohexanone using H2O2 oxidant through reducing the H2O2/cyclohexanone molar ratio as well as controlling appropriate reaction time, which was more efficient than the traditional Sn-Beta-F catalyst.