Is Direct DME Synthesis Superior to Methanol Production in Carbon Dioxide Valorization? From Thermodynamic Predictions to Experimental Confirmation

Abstract

CO2 valorization is a key measure to reach climate neutrality. Thermodynamics suggest direct conversion of CO2 into dimethyl ether (DME) to have greater potential than the indirect route via methanol synthesis, followed by purification of methanol and then a separate dehydration into DME. In this work, we introduce heteropoly acids as a capable class of dehydration catalysts for direct DME synthesis from CO2 and H2. To clarify if direct DME synthesis is in fact superior to sole MeOH synthesis, accurate thermodynamic equilibrium calculations are performed and pose as the base of our argumentation. An efficient Cu/ZnO/ZrO2 (CZZ) methanol catalyst is used to compare the methanol synthesis using a feedstock with stoichiometric CO2/3H2 mixture against bifunctional catalysts, containing CZZ and a dehydration component. The dehydration components include a commercial ferrierite (FER) and heteropoly acid (HPA) coated alumina and zirconia. For direct DME synthesis, the CO2 feed gas at gas hourly space velocities (GHSVs) between 1,250 and 158,400 NL kgcat–1 h–1, at temperatures of 210–270 °C and 40 bar pressure, was investigated. Based on the wide parameter window investigated, the following can be concluded at 250 °C: under a thermodynamic regime, CO2 conversion is close to the theoretical limit (30%exp/32%theo) and the direct DME synthesis is superior to sole methanol synthesis (+20%exp/+33%theo). The amount of valuable products (methanol, DME) profits significantly more (+70%exp/+88%theo) from the direct DME synthesis than CO2 conversion indicates. Under a kinetic regime, HPA-coated catalysts show superior apparent activation energies for DME production than the widely used ferrierite (HPA: 45 kJ mol–1/FER: 80 kJ mol–1), making HPA coatings a great option for highly capable dehydration catalysts under CO2- and water-rich conditions.