Abstract
The experimental researches on the promotion of new technologies for the local protection of metallic parts against plasma nitriding, led to two types of special paints for protection in ionic nitriding, paints elaborated on the basis of copper lamellar powder in combination with magnesium oxide and carbon tetrachloride. In the created context, it was considered that the elaborated paints could be used not only for preventing the hardening during ionic nitriding of certain technological surfaces of the parts on which they are applied, but also for coating certain nonfunctional surfaces, their degasification taking such a long time. These nonfunctional areas could be: surfaces resulted from casting, fragments with macroirregularities, surfaces that contain slag, residues, soot, other oxides, impurities, etc. and are the cause for a very large number of transitions of the glow discharges in electric arcs. The use of special protecting paints for the plasma nitriding of the parts that present nonfunctional surfaces leads to a major reduction in the energy consumption. This paper presents the ways of determining the consumed electric energy on the basis of absorbed power in the case of ionic nitriding of certain parts protected on nonfunctional surfaces with special paints.
Highlights
When atoms of a foreign element are added to a solid state system, they cause an increase in the free energy
One can notice that in order to heat in glow discharge, at the ionic nitriding operating temperature (550 C) the part with macroirregularities, residues, oxides or impurities (Pt2), formerly degreased, the necessary quantity of energy is 2.6 times higher than that consumed for the same type of part but with grinded surface (Pm1)
The results demonstrate that the energy savings made on intervals I1 and I2 during the heating of sample Pp3 compared to sample Pt2, generates a reduction by 2...5 % of the total consumed energy during a ionic nitriding process for a part with macroirregularities, residues, oxides, etc., and protected (Pp3), compared to the similar case of an identical, yet unprotected part (Pt2)
Summary
When atoms of a foreign element are added to a solid state system, they cause an increase in the free energy. One can notice that in order to heat in glow discharge, at the ionic nitriding operating temperature (550 C) the part with macroirregularities, residues, oxides or impurities (Pt2), formerly degreased, the necessary quantity of energy is 2.6 times higher than that consumed for the same type of part but with grinded surface (Pm1).
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