Ionic‐liquid‐assisted three‐dimensional caged silica ablative nanocomposites

Abstract

ABSTRACTIn this study, we demonstrated a novel three‐dimensional network of thermally stable fumed silica (FS)–resorcinol formaldehyde (RF) nanocomposites via an ionic‐liquid (IL)‐assisted in situ polycondensation process. The study involved subjecting the tailored nanocomposites to thermogravimetric analysis and oxyacetylene flame environment as per ASTM test standards for thermal ablative performance. X‐ray diffraction, Fourier transform infrared spectroscopy, field emission scanning electron microscopy, high‐resolution transmission electron microscopy, Raman spectroscopy, and wettability studies were undertaken to underline the improvement correlation in the microstructure and material properties. Significant reductions in the linear ablation rate (66%) and mass ablation rate (26.6%), along with lower back‐face temperature profiles, marked enhanced ablative properties. The increased char yield (33.3%) and higher temperatures for weight losses evinced the improved thermal stability of the modified RF resin. The uniformly dispersed fused nanosilica with a glassy coating morphology on the ablative surface acted as barrier to oxidation. The results signify that the IL‐assisted modification of the RF resin with FS significantly enhanced ablative performance. A viable replacement to the conventional phenolic nanocomposites for thermal ablative applications to buy critical time for the containment and suppression of thermal‐heat‐flux threats is of paramount importance. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017, 134, 45328.