Ionic liquid as a cosurfactant for critical heat flux enhancement during boiling with aqueous surfactant solutions

Abstract

Surfactants are often used to improve boiling heat transfer due to the ease of their implementation. While aqueous surfactant solution significantly increases the heat transfer coefficient (HTC), it is known to deteriorate the critical heat flux (CHF) relative to the base fluid water. The high foamability of most surfactant solutions causes vapor crowding on the heater surface, making surface modification techniques ineffective for CHF enhancement. Here, we address the issue of relative degradation of CHF due to surfactant by using an ionic liquid as a cosurfactant. We employ a unique boiling fluid, where 1-ethyl-3-methylimidazolium chloride ([C2mim][Cl]), a low-foaming ionic liquid, is introduced as a co-surfactant in aqueous sodium dodecyl sulfate (SDS) solution. Motivated by the synergistic increase in foamability of the aqueous surfactant solution due to the addition of ionic liquid, we examine the boiling performance at various combinations of concentrations of the two additives in the solution. The mixture consistently exhibits higher CHF and HTC than an SDS only solution, with the best enhancement observed for a mixture of ≈ 30 ppm SDS and ≈ 750 ppm [C2mim][Cl], resulting in ≈1.6× and ≈1.5× enhancements in CHF and HTC, respectively, compared to the SDS only solution (≈ 30 ppm). We next fine-tune the concentration of cosurfactant to demonstrate an exceptionally high HTC of ≈93 kW/(m2 – ℃) with a CHF value comparable to that of pure water. Enhanced foamability and in-situ improvement in the wettability of the heater surface enhance the HTC and the CHF, respectively. This facile technique for enhancing HTC with water as the base fluid, without compromising on CHF, holds promise for high heat flux thermal management applications.