Ion beam modification of metals: Compositional and microstructural changes

Abstract

Ion implantation has become a highly developed tool for modifying the structure and properties of metals and alloys. In addition to direct implantation, a variety of other ion beam techniques such as ion beam mixing, ion beam assisted deposition and plasma source ion implantation have been used increasingly in recent years. The modifications constitute compositional and microstructural changes in the surface of the metal. This leads to alterations in physical properties (transport, optical, corrosion, oxidation), as well as mechanical properties (strength, hardness, wear resistance, fatigue resistance). The compositional changes brought about by ion bombardment are classified into recoil implantation, cascade mixing, radiation-enhanced diffusion, radiation-induced segregation, Gibbsian adsorption and sputtering which combine to produce an often complicated compositional variation within the implanted layer and often, well beyond. Microstructurally, the phases present are often altered from what is expected from equilibrium thermodynamics giving rise to order-disorder transformations, metastable (crystalline, amorphous or quasicrystalline) phase formation and growth, as well as densification, grain growth, formation of a preferred texture and the formation of a high density dislocation network. All these effects need to be understood before one can determine the effect of ion bombardment on the physical and mechanical properties of metals. This paper reviews the literature in terms of the compositional and microstructural changes induced by ion bombardment, whether by direct implantation, ion beam mixing or other forms of ion irradiation. The topics are introduced as well as reviewed, making this a more pedogogical approach as opposed to one which treats only recent developments. The aim is to provide the tools needed to understand the consequent changes in physical and mechanical properties.