(Invited) Precursors for the Thermal Atomic Layer Deposition of Cobalt Metal Films and Alloys Thereof

Abstract

Herein, we will describe recent progress in our laboratory on the development of chemical precursors for the thermal atomic layer deposition (ALD) of cobalt metal, titanium metal, cobalt-titanium alloy, and other metal and metal alloy films. The nanoscale dimensions of current and future microelectronics devices now require alternative, ultrathin barrier materials for copper and other interconnect metals as well as new ultrathin liner materials. Sputtered cobalt-titanium alloys have been demonstrated to function as barrier materials and liners at dimensions as small as 1 nm. Hence, these materials may replace current barrier and liner materials such as TiN, TaN, and W metal. However, the narrow and deep nanoscale features require growth of cobalt-titanium alloy films by ALD to meet the strict conformality and thickness requirements. Moreover, thermal ALD is preferred over plasma-based processes, since recombination of atomic hydrogen on feature walls can afford poor conformal coverage. Thermal ALD processes for Co and Ti metal films are poorly developed, because the negative electrochemical potentials of the ions in precursors (Co2+ ↔ Co, E° = -0.280 V, Ti2+ ↔ Ti, E° = -1.628 V) require strong reducing co-reactants, which are not available. We will report new thermal ALD processes for cobalt metal films that employ various ligands, in combination with hydrazine-based co-reactants. These processes afford high purity cobalt metal films. We will also describe our efforts to develop new precursors for the thermal ALD of titanium metal films. Initial depositions of cobalt-titanium metal films will also be described.