(Invited) Electron Microscopy Investigation of Electrolyzer Degradation

Abstract

Low-temperature proton exchange membrane water electrolyzers (PEMWEs) are a key technology for green hydrogen production from renewable energy sources. Developing efficient and durable components for the membrane electrode assembly (MEA) at the heart of the electrolyzer is critical for meeting DOE’s Hydrogen Shot target of $1 per kg of hydrogen by 2031. Of key interest to the efficiency and longevity of the electrolyzer is the anode-side of the MEA, where the costly iridium (Ir) catalyst is prone to dissolution at the high potentials and acidic conditions experienced in the cell. Further, the interfacial contact resistance between the catalyst and porous transport layer (PTL) plays a key role in electrolyzer performance and can degrade over time. Understanding and mitigating these degradation modes is critical for reducing the cost the PEMWEs and enabling commercialization.Here we will present the results of electron microscopy characterization performed on degraded anode catalyst layers and coated PTLs. Cross sections of MEAs submitted to different cycling protocols (square wave, triangle wave, steady-state, etc.) were prepared by diamond-knife ultramicrotomy and studied with in the scanning transmission electron microscope (STEM). Using energy dispersive X-ray spectroscopy (EDS), the dissolution and migration of Ir into the membrane was tracked and correlated with performance losses. The impact of PTL contact area on inhomogeneous degradation in anodes with low catalyst loadings will also be presented. In addition, PTL coating thickness and uniformity will be correlated with interfacial contact resistance measurements using a combination of focused ion beam (FIB), scanning electron microscopy (SEM) and STEM-EDS.Funding for this work was provided by U.S. Department of Energy Office of Energy Efficiency and Renewable Energy, Hydrogen and Fuel Cell Technologies Office through the H2NEW Consortium. Electron microscopy research conducted as part of a user project at the Center for Nanophase Materials Sciences (CNMS), which is a US Department of Energy, Office of Science User Facility at Oak Ridge National Laboratory.