(Invited) 3D Printing-Assisted Casting of Conducting Polymers for Bioelectronics

Abstract

3D structured conducting polymers, known for their high conductivity, low impedance, and tunable form factor, are promising candidates for various bioelectronics applications. However, achieving a balance between structural complexity, electrical conductance, and processing generality has been challenging in these materials. In this talk, I will discuss our efforts to address this trade-off through 3D printing-assisted casting. Light-based 3D printing is used to create hollow molds, providing structural complexity and design freedom, whereas the casting nature imparts material versatility. The casting molds are made of superabsorbent polymers and printed in a partially hydrated state. Their dehydration provides significant enhancement in feature resolution and excellent thermal and mechanical properties, making them versatile for casting. After casting, over-hydration of the molds facilitate their energy-efficient removal. Using poly(3,4-ethylenedioxythiophene) (PEDOT) as a model system, complex architectures such as octet and truncated octahedron can be achieved. Compositing silver flakes with PEDOT through a thermal injection process leads to prints with conductivity over 6000 S/cm and high environmental stability. This method can potentially be applied to other hard-to-print soft materials and composites.