Investigations of fatigue crack growth rate behaviour and life prediction of Si3N4/TiB2 reinforced hybrid metal matrix composites

Abstract

Many engineering structures and components experience complex fatigue loading throughout their operational lifespan. Economically, it is crucial to forecast the remaining lifespan to prevent catastrophic failure by implementing appropriate inspection schedules. The aim of present work is to investigate the fatigue, and fracture performances of AA7075 alloy-based hybrid MMCs containing Si3N4/TiB2 reinforcement. The composite samples are made by a liquid-state stir-casting process. The study examines the fatigue characteristics of manufactured Hybrid Metal Matrix Composites (HMMCs) by analyzing fatigue crack propagation and fracture toughness under constant amplitude loading with a uniform load ratio of 0.1. The potential influence of reinforcement particles on the fatigue durability of HMMCs was predicted through the application of an 'Exponential Model'. A comparison between the model's performance and experimental findings was carried out. The study suggests that the exponential model accurately predicts fatigue life, showing a maximum percentage deviation of −4.96 %, in close agreement with experimental findings. The fatigue crack growth rate (da/dN) and crack opening displacement (COD) of HMMC indicate that the fatigue life and fracture toughness improve with increase in TiB2 content, up to 6 wt%. The fabricated HMMC with 4wt% Si3N4 and 6 wt% TiB2 particulates demonstrated the highest resistance to fracture and longest fatigue life among others HMMCs and base alloy.