Abstract

PLA-flax non-woven composites are promising materials, coupling high performance and possible degradation at their end of life. To explore their ageing mechanisms during garden composting, microstructural investigations were carried out through scanning electron microscopy (SEM) and atomic force microscopy (AFM). We observe that flax fibres preferentially degrade ‘inwards’ from the edge to the core of the composite. In addition, progressive erosion of the cell walls occurs within the fibres themselves, ‘outwards’ from the central lumen to the periphery primary wall. This preferential degradation is reflected in the decrease in indentation modulus from around 23 GPa for fibres located in the preserved core of the composite to 3–4 GPa for the remaining outer-most cell wall crowns located at the edge of the sample that is in contact with the compost. Ageing of the PLA matrix is less drastic with a relatively stable indentation modulus. Nevertheless, a change in the PLA morphology, a significant decrease in its roughness and increase of porosity, can be observed towards the edge of the sample, in comparison to the core. This work highlights the important role of intrinsic fibre porosity, called lumen, which is suspected to be a major variable of the compost ageing process, providing pathways of entry for moisture and microorganisms that are involved in cell wall degradation.

Highlights

  • Our collective need for sustainable development, driven by environmental regulations, encourages innovation in materials

  • To design fully biodegradable or compostable composites, flax fibres must be embedded in biodegradable matrices such as poly-(butylene-succinate) (PBS), poly-(hydroxy-alkanoates) (PHA) or poly-(lactide) (PLA) [2]

  • Degradation mechanisms of the composite material are naturally impacted by environmental conditions and by the composite structure and the nature of the polymer and fibre

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Summary

Introduction

Our collective need for sustainable development, driven by environmental regulations, encourages innovation in materials. To design fully biodegradable or compostable composites, flax fibres must be embedded in biodegradable matrices such as poly-(butylene-succinate) (PBS), poly-(hydroxy-alkanoates) (PHA) or poly-(lactide) (PLA) [2]. In this case, an extended range of end-of-life routes can be planned, avoiding incineration, notably by recycling and by composting. Degradation mechanisms of the composite material are naturally impacted by environmental conditions and by the composite structure and the nature (physical, biochemical, thermal) of the polymer and fibre. PLA degradation is strongly affected by temperature, which substantially impacts the extent and rate of decrease in composite mass and molecular weight [3,4]. Mechanical properties of non-woven flax-PLA composite materials have been monitored during garden composting, showing a sudden decrease in tensile properties, but thereafter preservation of residual mechanical performance (vis. strength) at around 50% of initial strength even after six months in compost [2]

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