Abstract

Abstract The study aims to substitute river sand used in ultra-high performance concrete (UHPC) with pond ash (PA), a waste by-product from the Sikka thermal power station in Gujarat, India, at replacement levels ranging from 0 to 20%. Also, 20% of the cement was replaced with ground granulated blast-furnace slag, which is a sustainable, eco-friendly material. As a result, this concrete is both environmentally and economically feasible. Experimental analysis evaluated the workability, compressive strength, split tensile strength, flexural strength, and microstructure of the UHPC mixtures. Incorporating 10% PA as a sand replacement enhanced the compressive strength, reaching 117 MPa at 90 days, as well as the flexural strength of 23 MPa and the split tensile strength of 14 MPa. The strength is positively impacted when 10% of the river sand is replaced with PA, while the strength of UHPC appears to be diminished if PA content is increased beyond 10% replacement of sand. Petrographic microscopy and X-ray diffraction were used to study the microstructure of UHPC made with PA. When PA was used instead of sand, the mortar mass solidified and became denser, resulting in an improved microstructure of the UHPC with fewer surface cracks. With the inclusion of PA, the calcium silica hydrate gel content of the concrete increases, and enhanced performance of UHPC up to a certain amount of replacement has been observed.

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