Investigation on low-temperature reactive viscous flow sintering behavior of lanthanum-borate glass-ceramic with BaTi4O9 ceramic filler

Abstract

In this paper, the sintering behavior of the lanthanum-borate (B2O3-La2O3-MgO-TiO2,BLMT) glass-ceramic with BaTi4O9 filler composite was investigated in terms of the wetting behavior, interfacial reaction, sinter-shrinkage process, sintering activation energy, as well as phase and microstructure evolution with change in filler contents and sintering temperature. Our research suggested that the glass is unable to wet the filler material within a temperature up to 1000 °C, indicating that the densification process of composites is dominated by viscous flow of glass matrix. The increase in filler content that performs as a rigid particle in composite causes the rise in the sinter-shrinkage-onset and -end temperature, thereby proving that the viscous-flow densification of the composites with x≤ 30 wt% filler content is accomplished before the crystallization of BLMT glass, whereas the composites with x≥ 40 wt% cannot. After densification, a chemical reaction that almost synchronizes with the glass crystallization occurred between glass and ceramic, which not only imposes significant influence on the crystallization behavior, but eradicates the closed pore formed by the viscous flow and the induced crystallization porosity. The densification process of the BaTi4O9 filler-BLMT glass composite was referred to as two-stage reactive assisted viscous flow sintering process which consists of viscous flow of glass, of the crystallization process of glass, and/or of the chemical reaction between glass and filler.