Abstract

Understanding hydraulic fracturing in concrete super-high arch dams is vital for the implementation of safety measures on the bearing surface. In this study, we conducted tests on hydraulic fracturing for the Xiaowan arch dam (294.5 m) to analyze concrete behavior at cracks under various stress conditions. The risk of hydraulic fracturing near the dam heel was identified without compressive stress. Addressing this, we propose a flexible anti-hydrofracturing system using GB sealing material and a spray polyurea coating. Simulation tests on three schemes: ‘3 mm GB plate + 4 mm polyurea’, ‘1 mm GB glue + 5 mm polyurea’, and ‘7 mm polyurea’ showed effective prevention of hydrofracturing at concrete crack openings of 5 mm, 8 mm, or 10 mm under 300 m water pressure. Field tests supported ‘3 mm GB plate + 4 mm polyurea’ and ‘7 mm polyurea’ as optimal solutions for dam sections. Implementation involves a protective block layout with ‘3 mm GB plate + 4 mm polyurea’ on blocks and ‘7 mm polyurea’ in interval zones and corners. Since 2008, maximum leakage, including rock foundation, has remained minimal at 2.78 L/s under regular water levels. These insights aid similar concrete dams in optimizing safety systems.

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