Abstract

The toughness scaling model (TSM for short) is one of the methods to correct the constraint loss of small specimens. The principle of this method is the fracture toughness conversion at equal Weibull stress. However, related research shows that this fracture toughness scaling model can only accurately estimate the characteristic toughness J0. The scaled toughness distribution of small specimens always deviates from that of the standard specimens. In response to this widespread deviation, this paper studies the factors that significantly affect Weibull stress, such as the crack tip radius and parameter calibration methods. This research aims to determine the requirements for accurate fracture toughness conversion and minimize the deviation under the existing conditions. After studying the data of three different specimens, it is found that the TSM based on equal σw/σu and Minami's calibration method can accurately convert the toughness distribution of small specimens. However, the calibrated Weibull modulus of the two specimens must be close enough. Since it is difficult to guarantee that the calibrated parameters of the Beremin model are constant, the requirements for this accurate toughness conversion are relatively harsh. However, appropriately relaxing the Weibull modulus requirements can make the toughness scaling model more comfortable to build. Although the deviation cannot be avoided, it is still significantly reduced compared to the original toughness scaling model. On the other hand, this paper found that as long as the scale J0 of small specimens is equal to the J0 of standard specimens, an accurate reference temperature estimation can be easily obtained.

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