Abstract

Abstract Dielectric elastomer actuators (DEAs) have been widely studied in soft robotics due to their muscle-like movements. Linear DEAs are typically tensioned using compression springs with positive stiffness or weights directly attached to the flexible film of the DEA. In this paper, a novel class of 2D profile linear DEAs (butterfly- and X-shaped linear DEAs) with compact structure is introduced, which, employing negative-stiffness mechanisms, can largely increase the stroke of the actuators. Then, a dynamic model of the proposed amplified-stroke linear DEAs (ASL-DEAs) is developed and used to predict the actuator stroke. The fabrication process of linear DEAs is presented. This, using compliant joints, 3D-printed links, and dielectric elastomer, allows for rapid and affordable production. The experimental validation of the butterfly- and X-shaped linear DEAs proved capable of increasing the stroke up to 32.7% and 24.0%, respectively, compared with the conventional design employing springs and constant weights. Finally, the dynamic model is validated against the experimental data of stroke amplitude and output force; errors smaller than 10.5% for a large stroke amplitude (60% of maximum stroke) and 10.5% on the output force are observed.

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