Abstract

This paper investigates the permanent-magnet (PM) eddy-current losses in multi-phase PM synchronous machines (PMSM) with concentric winding and surface-mounted PMs. A hybrid multi-layer model, combining a two-dimensional (2-D) generic magnetic equivalent circuit (MEC) with a 2-D analytical model based on the Maxwell–Fourier method (i.e., the formal resolution of Maxwell’s equations by using the separation of variables method and the Fourier’s series), performs the eddy-current loss calculations. First, the magnetic flux density was obtained from the 2-D generic MEC and then subjected to the Fast Fourier Transform (FFT). The semi-analytical model includes the automatic mesh of static/moving zones, the saturation effect and zones connection in accordance with rotor motion based on a new approach called “Air-gap sliding line technic”. The results of the hybrid multi-layer model were compared with those obtained by three-dimensional (3-D) nonlinear finite-element analysis (FEA). The PM eddy-current losses were estimated on different paths for different segmentations as follow: (i) one segment (no segmentation), (ii) five axial segments, and (iii) two circumferential segments, where the non-uniformity loss distribution is shown. The top of PMs presents a higher quantity of losses compared to the bottom.

Highlights

  • There is trend of the electrification of transport applications, where PM synchronous machines (PMSM) are increasingly being used

  • The latter consists of combining two models, viz.: (i) a 2-D generic magnetic equivalent circuit (MEC), and (ii) a 2-D analytical model based on the Maxwell–Fourier method

  • The performed approach is composed of two main modules, viz.: (i) a 2-D generic MEC, and (ii) a 2-D analytical model based on the Maxwell–Fourier method

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Summary

Introduction

There is trend of the electrification of transport applications, where PMSM are increasingly being used. This paper investigates the PM eddy-current losses in massive conducting parts of a multi-phase PMSM from hybrid multi-layer model The latter consists of combining two models, viz.: (i) a 2-D generic MEC, and (ii) a 2-D analytical model based on the Maxwell–Fourier method (i.e., the formal resolution of Maxwell’s equations by using the separation of variables method and the Fourier’s series). The 2-D generic MEC determines the magnetic flux density distribution in the massive conductive parts (e.g., the PMs,...) without the skin effect (i.e., without the eddy-current reaction field). The 2-D analytical model based on the Maxwell–Fourier method calculates the magnetic field distribution in massive conductive parts considering the skin effect as well as the resultant eddy-current density. The results of the hybrid multi-layer model are compared with those obtained by 3-D nonlinear FEA [21]

Hybrid Multi-Layer Model Description
Geometrical and Physical Parameters of PMSM
Validation of 2-D Generic MEC
General Solution of Magnetic Field with the Skin Effect
Magnetic Flux Density vs PM Thickness
Eddy-Current Loss Evolution in Different Paths
Conclusions
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