Abstract
Elliptical ultrasonic vibration-assisted milling (EUVAM) is widely used as an efficient processing method for hard-to-machining materials such as titanium alloy, superalloy, and hard-brittle materials. To uncover the mechanism of the intermittent cutting characteristics in EUVAM, the tool-workpiece contact rate model is developed by combining with the kinematic relationship between the tool edge and the workpiece in the process. According to the analysis of the contact rate model, the phenomenon that the contact rate increases rapidly with the time-varying tooth position angle in one-dimensional ultrasonic vibration assisted milling can be improved in EUVAM. In addition, considering the variation of window function and undeformed cutting thickness, a force model is established. And the experiment of EUVAM is performed to verify the model of ultrasonic milling force, and the influence of process parameters (amplitude, cutting speed, feed rate and cutting depth) on ultrasonic milling force is also analyzed.
Highlights
To uncover the mechanism of the intermittent cutting characteristics in Elliptical ultrasonic vibration assisted milling (EUVAM), the tool-workpiece contact rate model is developed by combining with the kinematic relationship between the tool edge and the workpiece in the process
According to the analysis of the contact rate model, the phenomenon that the contact rate increases rapidly with the time-varying tooth position angle in one-dimensional ultrasonic vibration assisted milling can be improved in EUVAM
The experiment of EUVAM is performed to verify the model of ultrasonic milling force, and the influence of process parameters on ultrasonic milling force is analyzed
Summary
Jian Ma Shanxi Aerospace Qinghua Equipment Co.Ltd Wenbin Cao Shanxi Aerospace Qinghua Equipment Co.Ltd
Sign-in/Register to view highlights & summary Talk to us
Join us for a 30 min session where you can share your feedback and ask us any queries you have
Schedule a callMore From: The International Journal of Advanced Manufacturing Technology
Disclaimer: All third-party content on this website/platform is and will remain the property of their respective owners and is provided on "as is" basis without any warranties, express or implied. Use of third-party content does not indicate any affiliation, sponsorship with or endorsement by them. Any references to third-party content is to identify the corresponding services and shall be considered fair use under The CopyrightLaw.
