Abstract

The authors prove that it is possible to reduce economic and environmental parameters in the processes of granulation and produce fertilizers by recycling , and further reprocessing of chicken manure. This prevents unprocessed manure from getting into the environment, and due to the organic origin of the material, the soil is not contaminated. In order to reduce the cost of processing wet substances and increase homogeneity of the final product granulometric composition, it is proposed to fulfill granulation of organic suspensions in the fluidized bed devices. The mechanism of granule formation in a fluidized bed was studied and granulation temperature modes of organic suspensions were experimentally established. The process operating parameters have been determined, namely, maintaining temperature in the fluidized bed at 70 °C, one can continuously produce organic granules of high density and strength. Heat transfer kinetics of organic suspension dehydration was studied, as well as convective heat transfer in the suspended layer was determined. Based on the obtained experimental data, the coefficient of heat transfer from the heat agent (air) to the surface of solid particles during evaporation of the suspension was calculated. The obtained criteria dependence makes it possible to predict a value of the heat transfer coefficient for the granulation process of chicken manure suspension. The technological scheme of the production line for granular organic fertilizers for the cultivation of ecologically pure food products, which also takes into account the specific properties of unprocessed chicken manure, is proposed.

Highlights

  • Nowadays environmental problems have become exceptionally acute in the world

  • All mineral fertilizers being manufactured nowadays contain about 50 % of the chemical elements necessary for plants, the rest is ballast substances, which are absorbed by plants

  • About 75 % of organic fertilizers from the introduced amount is mineralized and they participate in plant nutrition, the remaining 25 % – is humified, thereby refilling humus losses after processing crops

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Summary

Introduction

Nowadays environmental problems have become exceptionally acute in the world. Ecological cleanliness, especially in regard to food, is becoming the most urgent issue. Experts in this area believe that the most harmful food for humans is the one grown with the use of large doses of mineral fertilizers and special growth stimulants Such vegetables and fruit accumulate various toxic substances, such as lead compounds and other heavy metals, mercury, nitrates, etc. In order to minimize the processing cost of the moist organic substances, it is expedient to use the devices of this type for the granulation purposes The efficiency of such hydrodynamic system is proved by a number of works devoted to the theoretical grounding of flow motion in apparatuses with intensive hydrodynamic regimes [10] and the study of their ecological safety [11]. In case of using liquid chicken manure as an initial suspension, the mechanism of granule formation and enlargement is ambiguous and substantially depends on the temperature mode of the granulation process

Literature review and problem statement
Findings
Discussion of the temperature influence on the granulation modes
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