Abstract

Failure mechanism of 20MnMoNi55 steel in the lower self of ductile to brittle transition (DBT) region is considered as brittle fracture but it has been observed from the experimental analysis of stress-strain diagram that clear plastic deformation is shown by the material before failure. Therefore, strain correction is implemented in the cleavage fracture model proposed by different researchers in the lower self of the DBT region with the help of finite element analysis. To avoid a huge number of experiments being performed, Monte Carlo simulation is used to generate a huge number of random data at different temperatures in the lower self of the DBT region for calibration of the cleavage parameters with the help of the master curve methodology. Fracture toughness calculated after strain correction through different models are validated with experimental results for the different probability of failures.

Highlights

  • Regular maintenance of the reactor pressure vessel (RPV) is an important criterion that has to be considered where safety is the prime requirement for any country

  • The work done by Kim Wallin with the development of ASTM E1921 and master curve [1–3] proved to be quite impressive and acceptable in quantifying embrittlement for different ferritic steels used in reactor pressure vessels with the help of reference temperature T0

  • As the material moves from the lower self of ductile to brittle transition (DBT) region to purely cleavage fracture the effect of ductile stretch due to plasticity affect vanishes

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Summary

Introduction

Regular maintenance of the reactor pressure vessel (RPV) is an important criterion that has to be considered where safety is the prime requirement for any country. The work done by Kim Wallin with the development of ASTM E1921 and master curve [1–3] proved to be quite impressive and acceptable in quantifying embrittlement for different ferritic steels used in reactor pressure vessels with the help of reference temperature T0. It has been observed in our previous work that references temperature (T0) predicted for 20MnMoNi55 steel is constraint dependent [4] and it varies with different crack length, thickness, and geometry of the specimen. It shows the variation with test temperature and censor parameter “m”

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