Abstract

In the machining process for herringbone gears manufactured by numerical control gear-shaping machines, out-of-tolerance problems of symmetry error generally exist. This paper proposed a high-precision control of spatial symmetry error in the one-time forming machining for herringbone gear. To improve the machining symmetry accuracy and quality of herringbone gear, a mathematical model of measurement, evaluation and compensation for spatial symmetry error was established based on the least square method. Meanwhile, a new shaping machining method based on spatial symmetry error detection and compensation was proposed. The test results indicated that the proposed method can maintain symmetry within 0.02 mm. This study provided a novel spatial symmetry error detection and compensation machining method for herringbone gear that has advantages compared to traditional methods in terms of machining accuracy, efficiency, and continuous machining type.

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