Abstract

High oxygen barrier films were prepared based on low‐density polyethylene (LDPE)/ethylene vinyl alcohol (EVOH)/ nanoclay and polyethylene‐grafted‐maleic anhydride (LDPE‐g‐MA) as a compatibilizer. Box–Behnken statistical experiment design methodology was employed to study the effects of nanoclay, LDPE‐g‐MA, and EVOH presence and their contents on various properties of the final films. The R2 parameter varied between 0.89 and 0.99 for all the obtained responses. The morphology of the samples was evaluated. Results of oxygen transfer rate (OTR) test indicated that the addition of EVOH up to 30 wt% to neat LDPE can decrease oxygen permeability significantly. The addition of nanoclay also decreased the permeability of resulting films but, LDPE‐g‐MA reduced the permeability of the films only at an optimal content. Elastic modulus was increased with the addition of nanoclay, EVOH, and LDPE‐g‐MA to the matrix. An increase in EVOH content in the samples improved the tensile strength. Effect of nanoclay on tensile strength was highly dependent on the presence of a compatibilizer. The addition of compatibilizer to the samples and increasing its content enhanced the tensile strength of the specimens. Incorporation of nanoclay, EVOH, and LDPE‐g‐MA to the LDPE matrix and increasing the amount of these components in the samples led to higher storage modulus, zero shear rate viscosity, and shear thinning exponent, but, lowered the terminal slope and the frequency of intersection point of storage modulus (G′) and loss modulus (G″). The only exception was that EVOH increment resulted in a lower shear thinning exponent. Copyright © 2016 John Wiley & Sons, Ltd.

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