Abstract
Material removal rate (MRR), tool wear ratio (TWR) and surface roughness (SR) obtained by near-dry EDM process were compared with wet and dry EDM at three levels of discharge energy in drilling of SPK steel. Surface integrity machined by this process was studied and compared with wet and dry EDM processes, by scanning electron microscopy (SEM). The results showed that at high level of discharge energy, wet EDM has the most MRR, TWR and SR, and dry EDM has the least MRR, TWR and SR, while at low discharge energy levels, near-dry EDM process has the most MRR and the least SR. SEM micrographs showed that the quality of surface obtained by near-dry EDM process is better than others and the machined surfaces by near-dry EDM process have lower micro-cracks and craters, relatively.
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