Investigation of mechanical properties in thin spray-on liner coated sandstone: Comparative study of unfilled and filled flaws

Abstract

Thin spray-on liners (TSLs) are increasingly recognized as a potent skin support technology in underground engineering applications, particularly in mining. To better understand the coating and filling effects of TSL on the mechanical properties of the flawed specimens, a series of uniaxial compression tests were conducted on TSL-coated sandstone with unfilled and filled flaws. The experimental results showed that compared with the flawed specimen, the strength and peak strain of the TSL-coated and filled specimens increased, and the degree of improvement was more evident for the filled specimen coated with TSL. The specimens coated with TSL exhibited higher total, elastic, and dissipation energies compared to the uncoated specimens. Additionally, a greater proportion of the total input energy was transformed into dissipation energy after coating. For the filled specimens, more dissipation energy was generated during the failure process owing to the friction of the flaw surface provided by the filling effect. Moreover, the crack initiation and propagation behaviors of the flawed and filled sandstone specimens coated with TSL were analyzed by numerical simulation. For the specimens with an inclination angle of 45°, the TSL provided confinement to inhibit the initiation and propagation of tensile cracks, resulting in delayed crack initiation. The TSL filling plays a role in sharing part of the stress on the flaw surface, which weakens the stress concentration at the flaw tip. The effect of the TSL on the stress at the flaw tip was analyzed using a theoretical solution. The variation in SIF KII of the specimens with different flaw inclination angles was studied using a theoretical solution. Compared with the flawed specimens, the stress concentration in the filled flawed specimen was lower and the confinement effect could enhance the decrease in the flaw tip stress.