Abstract
Large strain extrusion machining (LSEM) is used to produce pure magnesium strips directly from as-cast billets. LSEM reduces manufacturing steps and the special shear direction inclines the unfavorable strong basal texture of Mg. Finding suitable parameter ranges to control geometry and properties of the produced strip is a great challenge. In the present research, a finite element model is proposed and verified with experiments and previous findings. Next, effects of process parameters (temperature and pressure) on geometrical and microstructural properties of the produced strips are investigated. Studying the involved failure micro-mechanisms shows that the process temperature and hydrostatic pressure have adverse effects on the production of a flawless strip. To reduce the temperature and hydrostatic pressure throughout the LSEM process many different conditions are tested by the FEM model. Among all the examined conditions, 0.85 mmRev feed and 530 Revmin rotation speed yields the most promising results it terms of low temperature, low hydrostatic pressure, and stable machining force. The proposed conditions are applied in the experimental setup and a uniform and flawless strip is obtained.
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