Abstract

Knowledge about laminar–turbulent transition on operating multi megawatt wind turbine (WT) blades needs sophisticated equipment like hot films or microphone arrays. Contrarily, thermographic pictures can easily be taken from the ground, and temperature differences indicate different states of the boundary layer. Accuracy, however, is still an open question, so that an aerodynamic glove, known from experimental research on airplanes, was used to classify the boundary-layer state of a 2 megawatt WT blade operating in the northern part of Schleswig-Holstein, Germany. State-of-the-art equipment for measuring static surface pressure was used for monitoring lift distribution. To distinguish the laminar and turbulent parts of the boundary layer (suction side only), 48 microphones were applied together with ground-based thermographic cameras from two teams. Additionally, an optical camera mounted on the hub was used to survey vibrations. During start-up (SU) (from 0 to 9 rpm), extended but irregularly shaped regions of a laminar-boundary layer were observed that had the same extension measured both with microphones and thermography. When an approximately constant rotor rotation (9 rpm corresponding to approximately 6 m/s wind speed) was achieved, flow transition was visible at the expected position of 40% chord length on the rotor blade, which was fouled with dense turbulent wedges, and an almost complete turbulent state on the glove was detected. In all observations, quantitative determination of flow-transition positions from thermography and microphones agreed well within their accuracy of less than 1%.

Highlights

  • Wind energy [1] has been very successful over the past few years, with more than 50 GW newly added rated wind power each year

  • The detection of boundary-layer transition on rotating blades relies on the increase in the heat-transfer rate between flow and blade surface that occurs when the boundary-layer state changes from laminar to turbulent

  • The main objective was a quantitative comparison of the detection of laminar–turbulent transition positions with two different methods: thermographic pictures and microphones

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Summary

Introduction

Wind energy [1] has been very successful over the past few years, with more than 50 GW newly added rated wind power each year. One important part in any design of wind turbines (WTs), especially for WT blades, is aerodynamics [2]. This consists of defining chord, twist, and appropriate 2D airfoil sections. In [7], a state-of-the-art version of an aerodynamic glove used on a small airplane is described This state of sophistication in measurement equipment has not yet been reached for WT blades. The wind-energy department of the Danish Technical University (DTU) [10,11,12] investigated the transition on a 38.8 m blade. The paper is finalized with our conclusions and an outlook for possible further research

Turbine and Site
Overview of Experiment Setup
Aerodynamic Glove
Thermography
Thermographic Setup Provided by BIMAQ and DWGE
Thermographic Setup Provided by DLR
Optical Camera
Set-Up
Results from CFD
Measurements
Inflow
Pressure Distribution
Detection of Transition Position
Thermography Team BIMAQ and DWGE
Results Team DLR
Discussion
Full Text
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