Abstract

Nowadays, the merging of membrane and fermentation technologies is receiving significant attention such as in the case of itaconic acid (IA) production, which is considered as a value-added chemical. Its biotechnological production is already industrially established; however, the improvements of its fermentative and recovery steps remain topics of significant interest due to sustainable development trends. With an adequate downstream process, the total price of IA production can be reduced. For the task of IA recovery, a contemporary electro-membrane separation processes, electrodialysis with bipolar membranes (EDBM), was proposed and employed in this work. In the experiments, the laboratory-scale, commercialized EDBM unit (P EDR-Z/4x) was operated to separate IA from various model solutions compromised of IA (5–33 g/L), glucose (varied in 15–33 g/L as a residual substrate during IA fermentation) and malic acid (varied in 0–1 g/L as a realistic by-product of IA fermentation) under different initial pH (2–5) and applied potential conditions (10–30 V). Unambiguously negative effects related to the glucose and malic acid as impurities were found neither on the IA recovery ratio nor on the current efficiency, falling into the ranges of 90–97% and 74.3–98.5%, respectively. The highest IA recovery ratios of 97% and 98.5% of current efficiency were obtained with the model fermentation solution containing 33 g/L IA, 33 g/L glucose at 20 V and an initial pH of 5. However, the selective separation of IA needs further investigations with a real fermentation broth, and the findings of this research may contribute to further studies in this field.

Highlights

  • Itaconic acid (IA) or 2-methylidenebutanedioic acid is considered as a widely applicable, bio-based compound

  • When applying the electrodialysis with bipolar membranes (EDBM), there is a possibility to separate the acid with a relatively high concentration, and at the same time keep its concentration low in the media in order to increase the productivity [26]

  • The steps of the classical multistep cleaning and recovery processes could be reduced with itaconic acid (IA)

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Summary

Introduction

Itaconic acid (IA) or 2-methylidenebutanedioic acid is considered as a widely applicable, bio-based compound. This di-carbonic unsaturated acid can be utilized as a chemical building block because of its beneficial properties [1]. Due to the conjugated double bond of the methylene group, it can be polymerized by addition and condensation [2], and it has acquired the market position of an important platform chemical [3]. The growth of the IA market could be facilitated via approaches that allow for a reduction in the relatively high production and recovery costs of the acid [1]. The interest in IA has two main directions: one is the traditional polymer industry with several applications such as plastics, adhesives elastomers, Processes 2020, 8, 1031; doi:10.3390/pr8091031 www.mdpi.com/journal/processes

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