Investigation of heat and mass transfer of oldroyd – 8 constant fluid in wire coating process employing response surface methodology

Abstract

Wire coating is widely used for electrical insulation, shock protection, preventing leakage, and facilitating smooth current flow. This study aims to evaluate the applicability of Oldroyd-8 constant fluid for wire applications in a magnetic field using a pressure-type die. Based on the Buongiorno model with a constant pressure gradient and temperature-dependent thermophysical properties, governing equations are developed. These equations are transformed into dimensionless form and solved numerically. The study thoroughly investigates key features, including momentum, thermal distribution, nanoparticle volume fraction, and shear stress rate. Also, this study employs Response Surface Methodology to optimize heat transfer and shear stress rates in coated wire. Quadratic models, developed through a central-composite design, determine optimal levels for the Oldroyd-8 constant fluid parameter and nanofluid parameters, ensuring optimal heat transfer and shear stress rates for the melt. Nanofluid parameters contribute to an improvement in the thermal distribution profile. Optimal heat transfer and shear stress rate occur when the nanofluid parameters are minimized, and non – Newtonian fluid parameter is maximized.