INVESTIGATION OF CARBON-ALUMINUM COMPOSITE WITH A BARRIER COATING ON CARBON FIBERS

Abstract

Barrier SiO2 coatings on the surface of carbon fibers were deposited by the sol-gel solutions (dip coating) based on tertraethoxysilane Si(C2H5O)4. The average thickness of the barrier SiO2 coating on carbon fibers is 127 ± 30 nm. Carbon-aluminum composites were obtained by a type of liquid-phase infiltration — by the shell molding process. The components of the composite were placed in a steel hermetic shell, then after the shell evacuate and heat until the aluminum melts, the fibers were infiltrated by the melt under the external pressure, followed by cooling. Composites with SiO2 coating and without coating on carbon fibers were obtained. After extracting the composite from the metal shell, the structure, phase composition, and mechanical properties of the samples were studied. Studies of the structure of composites showed that the interfiber space is filled with aluminum melt, without porosity and macroscopic defects. The study of the phase composition of the composite reinforced with uncoated carbon fibers showed that aluminum carbide peaks are observed at the angles 2θ = 41°, 67°, 74°. Quantitative analysis carried out by the Rietveld method revealed that the amount of aluminum carbide in the composite is 12.0 ± 1.3 %. The deposition of a barrier SiO2 coating on carbon fibers leads to a decrease in the intensity of the main peaks of aluminum carbide, while the amount of Al4C3 decreases by 4 times, to 3.0 %. An analysis of the fracture surface of the samples after mechanical testing revealed that the fracture of the composite reinforced with uncoated carbon fibers is almost flat. No protrusions and relief are observed on the fracture surface. The fracture surface of a composite reinforced with coated carbon fibers has a relief surface, and separately sticking out fibers are observed. Mechanical tests of samples for three-point bending showed that the barrier coating on the fibers increases the strength to 520 ± 50 MPa, the strength of the uncoated composite is 350 ± 8 MPa. Barrier SiO2 coating applied to the surface of carbon fibers prevents the formation of aluminum carbide and fiber degradation in the carbon-aluminum composite.