Abstract
New technologies are offering progressively more effective alternatives to traditional ones. Additive Manufacturing (AM) is gaining importance in fields related to design, manufacturing, engineering and medicine, especially in applications which require complex geometries. Fused Deposition Modelling (FDM) is framed within AM as a technology in which, due to their layer-by-layer deposition, thermoplastic polymers are used for manufacturing parts with a high degree of accuracy and minimum material waste during the process. The traditional technology corresponding to FDM is Polymer Injection Moulding, in which polymeric pellets are injected by pressure into a mould using the required geometry. The increasing use of PA6 in Additive Manufacturing makes it necessary to study the possibility of replacing certain parts manufactured by injection moulding with those created using FDM. In this work, PA6 was selected due to its higher mechanical properties in comparison with PA12. Moreover, its higher melting point has been a limitation for 3D printing technology, and a further study of composites made of PA6 using 3D printing processes is needed. Nevertheless, analysis of the mechanical response of standardised samples and the influence of the manufacturing process on the polyamide’s mechanical properties needs to be carried out. In this work, a comparative study between the two processes was conducted, and conclusions were drawn from an engineering perspective.
Highlights
Fused Deposition Modelling (FDM) is a promising technology framed within AdditiveManufacturing (AM) and has been implemented in the manufacturing processes of functional structures with complex geometries, showing interesting responses in different fields [1]
In order to obtain the critical fibre length, it was necessary to determine the tensile strength of the fibre (σ f ), its diameter (φ f ) and the interfacial shear strength (IFSS) fibre-matrix
This work describes a comparative analysis of 3D printing and injection moulding technologies establish the influence of the process on the behaviour of parts made of short carbon-fibre-reinforced to establish the influence of the process on the behaviour of parts made of short carbon-fibrePA6
Summary
Fused Deposition Modelling (FDM) is a promising technology framed within AdditiveManufacturing (AM) and has been implemented in the manufacturing processes of functional structures with complex geometries, showing interesting responses in different fields [1]. Among the different technologies that are part of AM, those expected to be most suited to the manufacturing industry are Selective Laser Sintering (SLS), Selective Laser Melting (SLM) and FDM [3]. The last of these technologies is considered to be more developed than the other two [4]. It is necessary to study the influence of these parameters on the mechanical response of printed parts to create a summary that finds the best combination for each application, depending on different stress types [12]. Some authors have studied the anisotropy of AM parts, determining the significant effect of the placement of the part on the build plate [13]
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