Investigation of a lignocellulose fiber hornification treatment for improving the functionality of apple pomace-based pulp for molded pulp packaging

Abstract

Transfer molded pulp packaging (TMPP) is a viable alternative to single use plastic packaging. TMPP is typically produced from recycled newspapers, but the availability of this feedstock material is declining. Apple pomace (AP) pulp, primarily composed of cellulose, hemicellulose, lignin, and pectin, can be used as the primary component of TMPP, but its high water retention value (WRV) and separation from other pulps (recycled cardboard (CB) in this study) limits its utilizations in TMPP. A pressing and thermal drying cellulose hornification treatment followed by a repulping step was implemented to reduce pulp WRV and enhance AP and CB fiber entanglements. 11 %, 20 %, and 25 % reductions in WRV were achieved through 1 t-force pressing and drying at 120 °C for 2.5, 15, or 27.5 min, named mild, medium, and strong hornification treatments, respectively. Increased AP and CB fiber entanglements were observed via microscopy with rising hornification drying times. The medium hornification treatment was identified as the optimal treatment for reducing pulp WRV and reducing pulp separation without decreasing pulp sheet tensile strength. This study introduced and validated a novel processing technique for improved functionality of AP-based pulp for packaging applications.