Investigation into the Probable Cause of Failure of Economizer Tube of a Thermal Power Plant

Abstract

In this investigation, we examined the probable cause of failure of a welded joint of a economizer tube of a 210 MW thermal power plant. X-ray radiography and chemical analysis along with detailed optical and scanning electron microscopic (SEM) examination of the economizer tube were carried out. It was concluded that severe blowholes, pipings, and porosity along with brittle fracture were responsible for the failure.