Abstract

Given the prevalence of Al/RDX energetic dust in industrial production, this study investigates their ignition safety and explosion hazards using Hartmann tubes and 20 L spherical explosion containers. The minimum ignition energy (MIE) increases from 20 mJ to 55 mJ as RDX content increases, indicating that adding RDX enlarges the effective particle size of the dust, thereby reducing its ignition sensitivity. A logistic regression model was used to develop a fitting equation for ignition probability, correlating dust concentration and ignition energy. The flame propagation velocity and explosion pressure of the energetic dust initially increase and then decrease with increasing RDX content. Optimal combustion characteristics were observed at 20 % RDX, with the maximum flame propagation velocity of 101 m s−1. However, the peak flame temperature decreases with increasing RDX content. The maximum explosion pressure and maximum explosion index at 1.77 MPa and 186.99 MPa m s−1 respectively, at 40 % RDX content. These findings highlight that 20 % RDX content yields the best combustion characteristics, while 40 % RDX content offers the maximum explosive potential, providing valuable insights for enhancing safety measures in industrial applications involving energetic dusts.

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