Investigation and optimization of textured thrust bearings with spirally distributed dimples using multi-objective optimization method

Abstract

Purpose Surface textures have been widely used in thrust bearings as a means of enhancing the tribological performance. The effect of textures with a spiral distribution on the lubrication characteristics of thrust bearings has not been fully covered. This paper aims to investigate and find the optimal structure and distribution parameters of textures with the maximum loading capacity and minimum friction force as goals. Design/methodology/approach Combining the multi-objective optimization method based on the non-dominated sorted genetic algorithm-II with response surface methodology, the key textured parameters are optimized. Local sensitivity analysis is used to evaluate the impact level of each parameter. Findings Spiral distribution of textures can effectively improve the lubrication performance of the thrust bearing compared with the linear distribution. The distribution with high amplitudes and high cycle numbers will weaken the spiral effect and destroy the high-pressure region. Through the multi-objective optimization of the textured structure and distribution parameters, the loading capacity demonstrates a 55.05per cent improvement compared to the basic model. Textured width is the most sensitive parameter for both loading capacity and friction force. Originality/value Present research provides a fundamental design guide for textured thrust bearings.