Investigating the Thermo-Oxidative Degradation and Operational Limits for Hybrid AlOX–PET Fabrics Created Via Vapor Phase Infiltration (VPI)

Abstract

In vapor phase infiltration (VPI), vapor phase metalorganic precursors are diffused into polymers and further reacted with water vapor to form hybrid organic-inorganic materials. Hybrid materials created through VPI have shown utility in industrially relevant applications including membranes for chemical separation, photovoltaics, and catalysis. VPI can be conducted at different temperatures, with each processing temperature resulting in different chemical states that alter the properties of the hybrid material. In this project, polyethylene terephthalate (PET) fabrics are infiltrated with a trimethylaluminum (TMA) precursor and co-reacted with water vapor at a range of infiltration temperatures (60-140 ˚C) to create hybrid AlOX - PET fabrics. The purpose of this project is to develop a set of thermal operational limits for these hybrid organic-inorganic materials and translate techniques for thermal characterization from the textile community to the VPI community. Thermo-oxidative degradation for the hybrid fabrics was quantified through changes in degradation temperature and activation energies. Thermogravimetric analysis (TGA) was employed to quantify inorganic loadings (~20 weight percent inorganic), degradation temperatures, and the activation energy for degradation using the Flynn/Wall/Ozawa (FWO) method for decomposition kinetics. Most hybrid fabrics demonstrated lower degradation temperatures than neat PET, except for the fabric infiltrated at 140˚C which had increased degradation temperatures. Activation energies for the first thermal-oxidative degradation event for the 80˚C, 100˚C, and 140˚C fabrics decreased by a range of 62˚C to 84˚C compared to neat PET, while the 120˚C fabric’s activation energy slightly increased by 10˚C. Additionally, a new degradation event occurred for fabrics infiltrated at low temperatures which was explored through FTIR characterization and attributed to structural rearrangements of the inorganic component. Overall, this work demonstrates how VPI process conditions alter both the organic-to-inorganic chemical binding as well as the inorganic cluster structure in these hybrids and how these structural features affect thermophysical operational limits of the material.